TD75 belt conveyor system for power station

TD75 belt conveyor

Feed size: ≤400mm
Production capacity: ≤800t/h
Application scope: widely used in metallurgy, mining, coal, port, transportation, hydropower, chemical industry and other sectors
TD75 belt conveyor has the advantages of large conveying volume, simple structure, easy maintenance, low cost, strong universality, etc. The material lumpiness allowed by the equipment mainly depends on bandwidth, belt speed, slot Angle and inclination Angle, and also depends on the frequency of large materials

TD75 Idler

● Carrier trough idler

Belt width	Drawing NO.	Roller		Bearing No									Bracket Thickness	Bottom Bracket	Angle No.	（KG） Bracket Weight
Belt width	Drawing NO.	D	e L	Bearing No	A	E	H	H1	H2	P	Q	d	Bracket Thickness	Thickness	Angle No.	（KG） Bracket Weight
500	TD1C1	89	190	204	720	760	210	125.5	266	170	130	M12	3	6	63636	6.73
650	TD2C1	89	240	204	870	910	230	125.5	291	170	130	M12	3	6	63636	7.94
800	TD3C1	89	305	204	1070	1110	240	125.5	323	170	130	M12	3	6	63636	9.13
1000	TD4C1	108	375	305	1300	1350	300	156	400	220	170	M16	4	8	75758	17.84
1200	TD5C1	108	455	305	1550	1610	330	176	460	260	200	M16	4	8	75758	27.3
1400	TD6C1	108	525	305	1750	1810	350	176	495	260	200	M16	5	10	1001008	30

Rubber ring cushion cushion cushion cushion idler

Belt width	Drawing NO.	Roller		Bearing No									Bracket Thickness	Bottom Bracket	Angle No.	（KG） Bracket Weight
Belt width	Drawing NO.	D	e L	Bearing No	A	E	H	H1	H2	P	Q	d	Bracket Thickness	Thickness	Angle No.	（KG） Bracket Weight
500	TD1C9	89	190	204	720	760	210	125.5	266	170	130	M12	3	6	63636	6.73
650	TD2C9	89	240	204	870	910	230	125.5	291	170	130	M12	3	6	63636	7.94
800	TD3C9	89	305	204	1070	1110	240	125.5	323	170	130	M12	3	6	63636	9.13
1000	TD4C9	108	375	305	1300	1350	300	156	400	220	170	M16	4	8	75758	17.84
1200	TD5C9	108	455	305	1550	1610	330	176	460	260	200	M16	4	8	75758	27.3
1400	TD6C9	108	525	305	1750	1810	350	176	495	260	200	M16	5	10	1001008	30

Carrier Carrier Carrier Carrier flat idler

Belt	Drawing NO.	Tube		Bearing No								Bracket Thickness	Bottom Bracket	Angle No.	（KG） Bracket Weight
width	Drawing NO.	D	e L	Bearing No	A	E	H	H1	P	Q	d	Bracket Thickness	Thickness	Angle No.	（KG） Bracket Weight
500	TD1C2	89	600	204	720	760	210	165.5	170	130	M12	3	6	63636	5.75
650	TD2C2	89	750	204	870	910	230	185.5	170	130	M12	3	6	63636	6.7
800	TD3C2	89	950	204	1070	1110	240	195.5	170	130	M12	3	6	63636	7.89
1000	TD4C2	108	1150	305	1300	1350	300	246	220	170	M16	4	8	75758	15.38
1200	TD5C2	108	1400	305	1550	1610	330	276	260	200	M16	4	8	75758	24
1400	TD6C2	108	1600	305	1750	1810	350	296	260	200	M16	5	10	1001008	26.5

Return flat idler

Belt width	Drawing NO.	Roller		Bearing No							Bracket Thickness	（KG） Bracket Weight
（B）	Drawing NO.	D	L	Bearing No	A	E	H1	P	Q	d	Bracket Thickness	（KG） Bracket Weight
50 0	TD1C3	89	600	204	720	760	100	100	60	M12	6	1.02
650	TD2C3	89	750	204	870	910	100	100	60	M12	6	1.02
800	TD3C3	89	950	204	1070	1110	100	100	60	M12	6	1.02
1000	TD4C3	108	1150	305	1300	1350	100	130	80	M16	8	2
1200	TD5C3	108	1400	305	1550	1600	100	130	80	M16	8	2
1400	TD6C3	108	1600	305	1750	1810	100	130	80	M16	8	2

Carrier self-aligning idler

Belt width	Drawing NO.	TUBE		EDGER		Bearing No									（KG） Bracket Weight
	Drawing NO.	D	L	D1	L1	Bearing No	A	E	H	H1	H2	P	Q	d	（KG） Bracket Weight
500	TD1C4	89	190			204	720	770	210	125.5	266	170	130	M12	25.5
650	TD2C4	89	240			204	870	920	230	125.5	291	170	130	M12	27.8
800	TD3C4	89	305			204	1070	1120	240	125.5	323	170	130	M12	31.1
1000	TD4C4	108	375	60	154	305	1300	1350	300	156	400	220	170	M12	46.05
1200	TD5C4	108	455			305	1550	1600	330	176	460	260	200	M16	51.96
1400	TD6C4	108	525			305	1750	1810	350	176	495	260	200	M16	56.72

Upper centring flat idler

Belt width	Drawing NO.	Tube		EDGER		Bearing No								Bracket Weight (kg)
Belt width	Drawing NO.	D	L	D1	L1	Bearing No	A	E	H	H1	P	Q	d	Bracket Weight (kg)
500	TD1C5	89	600			204	720	770	210	166	170	130	M12	23.9
650	TD2C5	89	750			204	870	920	230	186	170	130	M12	25.6
800	TD3C5	89	950			204	1070	1120	240	196	170	130	M12	29.3
1000	TD4C5	108	1150	60	154	305	1300	1350	300	246	220	170	M12	42.76
1200	TD5C5	108	1400			305	1550	1600	330	276	260	200	M16	48.2
1400	TD6C5	108	1600			305	1750	1810	350	296	260	200	M16	53.03

Below centring flat idler

Belt	Drawing NO.	Tube		EDGER		Bearing No							Bracket Weight(kg)
width	Drawing NO.	D	L	D1	L1	Bearing No	A	E	H1	P	Q	d	Bracket Weight(kg)
500	TD1C6	89	600			204	720	770	100	130	60	M12	27.3
650	TD2C6	89	750			204	870	920	100	130	60	M12	29.8
800	TD3C6	89	950			204	1070	1120	100	130	60	M12	33.1
1000	TD4C6	108	1150	60	154	305	1300	1360	100	130	80	M12	45.5
1200	TD5C6	108	1400			305	1550	1610	100	130	80	M16	51
1400	TD6C6	108	1600			305	1750	1810	100	130	80	M16	55.7

Spring impact idler

带宽Belt width	图号Drawing NO.	辊子 Roller		轴承型号Bearing No									支架重量（KG） Bracket Weight
（B）	图号Drawing NO.	D	L	轴承型号Bearing No	A	E	H	H1	H2	P	Q	d	支架重量（KG） Bracket Weight
500	TD1C7	89	190	204	720	760	210	125.5	266	170	130	M12	13.1
650	TD2C7	89	240	204	870	910	230	125.5	295	170	130	M12	17.07
800	TD3C7	89	305	204	1070	1110	240	125.5	323	170	130	M12	18.34
1000	TD4C7	108	375	305	1300	1350	300	156	400	220	170	M16	30.13
1200	TD5C7	108	455	305	1550	1610	330	176	460	260	200	M16	34.97
1400	TD6C7	108	525	305	1750	1810	350	176	495	260	200	M16	46.6

Product introduction

Product introduction

TD75 belt conveyor is widely used in metallurgy, mining, coal, port, transportation, water and electricity, chemical industry and other departments, for loading, loading, transferring or piling up all kinds of loose materials or finished goods with a density of 500~2500kg/m3 at room temperature. , due to the equipment has simple structure, easy maintenance, low cost, the advantages of strong commonality, belt conveyor by single or multiple synthetic transportation system for conveying material, according to the technological requirements can be decorated in the form of horizontal or inclined, belt conveyor besides can meet the requirements of horizontal or inclined conveyor, also can be used with convex segmental arc, concave segmental arc and straight line combination form of transport; The material lumpiness allowed by belt conveyor mainly depends on bandwidth, belt speed, groove Angle and dip Angle, and also depends on the frequency of bulk material. At present, the applicable working environment temperature of the belt conveyor is generally -25 ~ +40℃. In addition, Monster machinery also produces TD75 light belt conveyor, which can be customized according to different occasions.

Product advantage

Product advantage

1. Strong conveying capacity and long conveying distance
2. Simple structure and easy to maintain
3. Low cost and strong versatility
4. Smooth conveying, no relative movement between materials and conveyor belt, which can avoid the damage of conveying materials
5. Realize programmed control and automatic operation

Diameter selection of redirection roller

Working principle

Working principle

The TD75 belt conveyor is mainly composed of two end – end rollers and the closed conveyor belt on the tight sleeve. The drum that drives the conveyor belt to turn is called the driving drum (driving drum); Another drum that only changes the direction of the conveyor belt is called a reversing drum. The driving drum is driven by a motor through a reducer, and the conveyor belt is driven by the friction between the driving drum and the conveyor belt. The driving drum is generally installed in the unloading end to increase the traction, which is conducive to drag. The material is fed into the feeding end, falls on the rotating conveyor belt, and is transported to the unloading end and discharged by the friction of the conveyor belt.

loading conveyor belt abrasion resistant

Technical parameters

Technical parameter

Belt wide (mm)	Conveyor Length(m) power(kw)			Conveying speed (m/s)	Conveyor capacity (t/h)
500	≤12 3	12-20 4-5.5	20-30 5.5-7.5	1.3-1.6	78-191
650	≤12 4	12-20 7.5	20-30 7.5-11	1.3-1.6	131-323
800	≤6 4	≤10 7.5	15-30 7.5-15	1.3-1.6	278-546
1000	≤10 5.5	10-20 7.5-11	20-40 11-22	1.3-2.0	435-853
1200	≤10 7.5	10-20 11	20-40 15-30	1.3-2.0	655-1284
1400	≤10 11	＜10-20 18.5	＜20-40 22-37	1.3-2.0	893-1745
1600	≤10 15	＜10-20 22	＜20-40 30-45	1.3-2.0	1069-2195

Note:
1. The transport capacity in the table is calculated under the conditions of material bulk density Q (T /s), horizontal transport and idler groove Angle of 30°.
Type 2. DT. DI series belt conveyor is suitable for conveying various block stacking density is less than 1.2 t/m3, granular material, can also transport into items, DT. D Ⅱ type series belt conveyor is suitable for conveying stacking density of 0.8 2.5 t/m3 massive, granular material, also may transport into items.

Product structure

Product Structure

1. Driving part: the motor, > high-speed coupling -> reducer -> deceleration coupling, is installed on the base welded with section steel. According to the layout requirements: the driving device is equipped with two kinds of left and right mounting. In addition, the company is equipped with oil-cooled electric rollers with power from 1.5kW to 13KW speeds of 0.80, 1.0 and 1.25.
2. Rolling part: there are two types of driving drum and reversing drum.
3. Idlers: slotted, parallel, aligning and cushioning idlers, etc.
4. Cleaning part: spring sweeper and empty sweeper.
5. Unloading part: fixed plough type unloader and electric unloader.
6. Braking part: there are two kinds of belt type backcheck and roller backcheck.
7. Accessories: In the housing, feeding trough, funnel, etc.

Form of arrangement

drawing

Operation Maintenance

1. Under normal circumstances, TD75 belt conveyor requires no-load start, and avoid frequent start in a short time.

2. Must always check the reducer whether there is oil leakage, regular check whether the appropriate amount of oil, and timely replenishment.

3. Keep belt machine around, especially the driving device clean, timely cleaning belt machine and around the pulverized coal and debris, so as not to affect the normal work.

4. The idler with inflexible rotation should be replaced and repaired in time.

5. The driving drum should be kept clean, and the adhesion and moisture should be removed in time.

6. Found that the deviation of the tape to be adjusted in time, do not allow to wear away the phenomenon of tape edge. Kill. The adhesive tape joint should be checked frequently, and the damage should be repaired in time. The core part of the adhesive tape should be strictly waterproof. 8. Loading point to often check, prevent a large piece of material or foreign objects damaged or blocked exports, tear tape.

Operating Procedure

Operating procedures

1. Close the main power switch and check whether the equipment is normally supplied and whether the power indicator is on. Proceed to the next step after normal operation.
2. Close the power switch of each circuit and check whether it is normal. Under normal state, the equipment does not act, the belt machine running indicator is not on, the power indicator light of the inverter and other equipment is on, and the display panel of the inverter is normal (trouble-free code is displayed).
3. Start each electrical equipment in turn according to the process flow. Start the next electrical equipment after the last electrical equipment starts normally (the motor or other equipment has reached the normal speed and state).
Note:
First of all, in the operation of the TD75 belt conveyor, it is necessary to comply with the provisions of the design of the goods to be transported, to comply with the design capacity of the belt conveyor.
Secondly, all kinds of personnel should not touch the moving part of the belt conveyor, non-professional personnel are not allowed to touch electrical components, control buttons, etc.
Finally, in the belt machine operation can not be on the back stage of the converter break, if the maintenance needs are determined, it must be in the case of stopping the frequency conversion operation, otherwise the converter may be damaged. When the equipment stops running, press the stop button to cut off the total power supply after the system stops completely.