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Bukcet elevator conveyor belt

Bucket elevator conveyor belt

Product description

Bucket elevator conveyor belt is been used in sand, gravel, stone industry, cement, concrete plant, heating station, power station, waste incineration station, and asphalt mixing plant etc. We are high-temperature bucket elevator belt manufacturers, heat-resistant temperature can reach 300 degrees, this in the country has not been able to reach this temperature peer.

Product Feature

The core of the core is interwoven by a plurality of layers, and the skeleton cloth having the same cross-section as the multilayer structure of the rubber belt is stretched or compressed, the force is uniform, and no surface peeling and interlayer peeling are used. Ensure better tracking and not easy to get out of the barrel. The integral core is plasticized after dip-molding, and the whole core is compacted to ensure its excellent lifting capacity. At the same time, the tear-proof and anti-screw pull performance is better, and the bucket and the lifting belt can be connected more firmly.

Steel cord elevator belts

For high performance elevators such as in the cement industry, steel cord conveyor belts are used in diverse designs. It is generally using heat and ageing resistant rubber compounds for their steel cord elevator belts. Special designs according to customers’ specifications may be realized at any time. The elevator belts can be delivered ready-to-install including mechanical fasteners, bucket protection sheets as well as punched holes for bucket installation.

Double-sided anti-tear steel cord belt lifting structure diagram.

ELEVATOR CONVEYOR BELT

1-top cover; 2-rip-stop layer; 3-core; 4-steel cord; 5-bottom cover

Transverse Rip Protection belt

Transverse Rip Protection belt
 

Reinforced Rubber Conveyor Belts

 

  • Application areas
    • Coal-fired power plants
    • Recycling industry
    • Cement plants

Textile elevator belts

Elevator belts optimize transportation in limited spaces.  Our elevator belts with EP-layers are produced according to strict regulations of the DIN22102 and DIN22104 standards. Elevator belts are highly qualified for upright conveyance of bulk material. Special designs according to customers’ specifications may be realized at any time. The elevator belts can be delivered ready-to-install including mechanical fasteners, bucket protection sheets as well as punched holes for bucket installation.

Double-rip stop fabric core belt lifting structure diagram

bucket elevator belting

1-top cover; 2-rip-stop layer; 3-core; 4-skim rubber; 5-bottom cover

Fabric belt reinforced with XE layer
Fabric belt reinforced with XE layer

Tear resistant Conveyor belt
Tear resistant Conveyor belting

Application areas
• Iron foundries
• Coal-fired power plants
• Agriculture
• Food production
• Recycling industry
• Cement plants

Vulcanized Rubber Plate

Vulcanized rubber plate is a dedicated auxiliary rubber accessory specially designed for bucket elevator systems. It is professionally installed between the elevator belt and metal buckets, serving as a buffer and isolation gasket. Matched with reserved punching holes and bolt fasteners, it realizes firm connection between the belt and material buckets, solving the common problems of rigid friction, belt abrasion, loose bucket installation and short service life in traditional bucket elevator operation. Widely applicable to cement, mining, gravel, chemical and bulk material conveying bucket elevator equipment.
Monster belting | Bukcet elevator conveyor beltWorking Principle & Installation Structure
The rubber plate is positioned and clamped between the elevator belt and metal material buckets. Precisely pre-punched holes are reserved on the plate for penetrating installation with special bolts and fasteners, which tightly fix the material buckets on the surface of the elevator belt. Different from direct metal-to-belt rigid contact, the vulcanized rubber plate acts as a flexible middle layer, avoiding direct extrusion and friction between the hard metal bucket and the rubber conveyor belt. The standard punching design ensures accurate installation positioning, uniform stress on each fixing point, no deviation or loose falling off of the material bucket during long-term high-speed operation.
Core Functions & Advantages
1. Belt Protection & Wear Resistance: The high-quality vulcanized rubber material features excellent elasticity and wear resistance. It effectively buffers the impact force generated by material lifting and equipment operation, prevents the metal bucket from squeezing, scratching and wearing the elevator belt, avoids premature cracking, delamination and damage of the belt, and greatly extends the overall service life of the elevator belt.
2. Anti-loosening & Stable Operation: The flexible rubber plate fits closely with the belt and bucket contact surface, eliminates installation gaps, increases friction and fitting tightness. It effectively prevents bolt loosening, bucket shaking and offset displacement caused by long-term vibration during equipment operation, ensuring stable and continuous material conveying of the bucket elevator.
3. Shock Absorption & Noise Reduction: It buffers the mechanical vibration and rigid impact during bucket lifting and unloading, reduces equipment operating noise, lowers equipment operation load, and improves the overall operating stability of the bucket elevator unit.
4. Customizable & Easy Installation: Support customized size, thickness and hole spacing according to different elevator belt models and bucket specifications. The reserved punching design is compatible with standard bolt fasteners, featuring simple and fast installation, no complicated construction, and convenient later replacement and maintenance.
Application Working Condition
This vulcanized rubber plate is perfectly suitable for bucket elevators handling abrasive bulk materials such as split stone, cement, ore and gravel. For harsh working conditions with frequent material impact and long-term continuous operation, it can effectively solve the problem of easy wear and loose installation of traditional matching parts, reduce equipment failure rate and daily maintenance costs, and is an essential supporting accessory for long-term stable operation of bucket elevator belts.

Elevator Belt Clamp Steel Wire Rope Belt Joint Splint

Product composition:

The main body is composed of 1 inner clamp and 2 outer clamps.

Accessories: special fixture, bolt, steel wire buckle, filling material, filling glue, filling box

Composition of end iron box: special joint iron box protective cover;

Accessories: special steel wire rope buckle, filling glue, special adhesive, quartz sand.

Monster belting | Bukcet elevator conveyor beltMonster belting | Bukcet elevator conveyor beltMonster belting | Bukcet elevator conveyor belt

Drawing of Bucket elevator belt with hole

The demand side should provide with hole diameter, spacing details and exact data when you need bore holes on the belt as the graph below. Of course the demand side also can provide with samples if it is convenient for you. And the samples should be some metal sheets or other materials that are not easily deformed and not influence the exact hole diameter. We need at least three sets and the hole spacing deviation at 1mm. At the same time the hold should be as smooth as possible.

bolt hole drawing

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